Rô Bốt hàn tự động, Nhập khẩu từ Châu Âu | PQ Company Europe Products
Đối với những công trình dùng cho ngành dược phẩm, vi sinh, thực phẩm hay ngành chế tạo các thiết bị điện tử, chế tạo các vi mạch cho ngành cơ khí thì những hệ thống thiết bị phải có các hệ thống ống dẫn kim loại đạt tiêu chuẩn rất khắc khe. Và hầu như, để hàn nối các ống, thiết bị chất lượng hoàn thiện phải đạt tiêu chuẩn cao và sai lệch thao tác cho mỗi mối hàn phải bằng 0%, như vậy thì mới tiết kiệm được thời gian và chất lượng trên mỗi đường hàn. Để thực hiện những đường hàn có tiêu chuẩn cao như vậy thì chắc một điều rằng thao tác thủ công sẽ không đáp ứng được
Nếu một công nhân lành nghề có 10 năm kinh nghiệm thì trong 8h/ngày họ chỉ có thể hàn được 20 đường hàn nhưng chắc chắn sẽ có sai sót.
Đối với các tiến bộ họ sử dụng hàn tự động obital và rô bốt tự động hàn, kết hợp với bộ nguồn cực mạnh và hệ thống chương trình lập trình tự động để hoàn thiện công trình
Chi tiết sản phẩm
Robotic installations for various TIG / Plasma automatic welding and cladding applications
Robotic welding or cladding systems are used in all industries necessitating high quality welds.
The robotic installation remains one of the only solutions in the case of complex trajectories (elliptical, longitudinal, etc.) or the case of reduced access where the use of classical manipulators reaches its limits.
Polysoude proposes a complete range of robotic welding and cladding solutions integrating all the necessary peripherals, accessories and dedicated functionalities, in order to guarantee optimal welding results:
• High performance power sources
• Synchronisation between the movements of the robot and the welding current
• Arc Voltage Control (AVC)
• Special torches / lances for automatic welding, with integrated video cameras
Easy change of the welding and cladding process, whether it be TIG Cold Wire, Hot Wire Narrow Gap or Plasma. The related torch changes can be carried out automatically by the robot.
In order to make each system a real turnkey solution, Polysoude offers a large variety of related services adapted to customer's needs and complexity of the applications:
• Welding / Cladding feasibility tests
• Procedure development
• Equipment integration tests
• On-site commissioning and training
• Maintenance training
• Preventive maintenance program
| Aeronautics / Aerospace / Defence High added value parts For the different types of aerospace construction (aircraft engines, planes, shuttles). The joining of stainless steel, titanium and aluminium tubes. |
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| Nuclear applications Critical areas Complete systems to decrease the intervention time in contaminated areas, video surveillance as well as computer aided welding with automatic joint tracking and on line parameter adjustment. |
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Power generation / Petrochemical Industry
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Small, medium and large series part assembly
| Automatic arc welding Modular electro-mechanical components have been designed for high-precision operations. The control of the torch positional accuracy is up to a precision of 1/10 mm. Our high-performance power sources cover a large welding current range. |
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| Controlled heat input / dilution TIG/GTAW cold/hot wire process and numerical weld control system ensure permanent control of the heat input. Each individual parameter (welding speed, welding current, wire) is controlled independently but repeatedly. |
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PC 600 POWER SOURCE
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Ideal for high precision, high productivity welding and cladding.
High power. Highest deposit rates with the hot wire TIG process. High speed with Plasma process. Combination of welding processes. Mechanised and robotic welding and cladding solutions. TIG/GTAW cold/hot wire Narrow Gap and Plasma |
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PERIPHERY
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Robot periphery
The robot is mounted on the periphery in an upright or suspended position. The external axes of the linear track systems are fully integrated in the control system as NC axes, significantly extending the working area of the robot. Workpiece periphery
The workpiece periphery holds, positions, and moves workpieces. The external axes are fully integrated in the control systems as NC axes and in addition, feature manual control functionality. External axes may be included in workpiece manipulation during execution of welding steps. Using the teach pendant, they are programmed together with the robot axes. Portal systems
Portal gantry systems for welding large-scale components, customised for individual applications. Portal gantry systems range from a track gauge of 3 to 25m with vertical tracks of up to 6m positioning range.
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CONTROL SYSTEM
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K5 Teach Pendant
All robot functions may be controlled by the outstanding K5 teach pendant without an additional keyboard. The resistant plastic housing makes for an extremely light weight of 1.3 kg; the alpha-numeric keyboard, clearly readable, is located on the topside. The push-buttons may be easily used and operated even when wearing protective gloves; the push-buttons as well as the optional joystick are designed for heavy use. The control cabinet for robots and the power source
The RCi control system is based on a standard PC with current processor technology. The complete control system for the six robot axes and up to ten external NC axes is included in a control cabinet connected to the robot, the teach pendant, the operating cassette, the external axes, and the power source by cables, pluggable on both sides. 
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SENSORS
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Laser camera
Extremely effective, compact laser cameras are used, designed for tracking different welding seam types identifying and measuring detected gaps and compensating volumes. |
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